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Postharvest Handling of Orchids


The postharvest handling of orchids requires care and attention to detail. This bulletin deals specifically with Dendrobium orchids (Dendrobium phalaenopsis), whose many hybrids produce purple, white, yellow, lavender, and bicolor flowers. Healthy, strong Dendrobium orchids can have a 2- to 3-week vase life if handled appropriately and transported to markets within 2 days of harvesting. Orchids are susceptible to stress factors such as temperature fluctuation, low humidity and temperature, contact with ethylene, and mechanical damage, which can reduce orchids¹ marketability because of poor appearance and shortened vase life. The shorter the time from harvesting to packing and shipment, the longer vase life will be.

Export Criteria

Dendrobium orchids produced and packed for export are carefully graded, by hybrid and by spray length and quality. Most importers require that at least half of the flowers be open, with good sprays having 10 or more flowers. Market needs and importer requirements vary considerably among and within importing countries. Spray size, maturity, number per carton box, and carton type are factors producers should take into account when initiating export contracts.

Hybrids

New hybrids are introduced continually, but certain criteria are used to evaluate all varieties. Good Dendrobium hybrids should produce 10 or more flowers per spray with at least 5 sprays per plant per year. Flowers should have a diameter of at least 6 centimeters (2.5 inches). Vase life should also be a consideration with hybrid selection. Characteristics of available varieties are:

Thai Varieties: Individual flowers are large and showy. Spray lengths are medium to long. Plants typically yield 6 to 9 sprays per year. Vase life is 10 to 14 days.

Hawaiian Varieties: The University of Hawaii¹s varieties are medium-sized and not showy. Spray lengths are long to extra long. Plants yield 16 to 24 or more sprays per year. Vase life is 14 to 21 days.

Some hybrids popular in Thailand and Hawaii are listed below:

Thailand: Sonia 16,17, 28; Venus; BM White; Bom 16; Bom 28; Ecopel; Barbara; Sakura; Savin # 5; White Caesar; Lucian Pink; Christine; Anna; Fantacia; Chanel; New Pink; Selangor; Beauty; Candy Stripe; Kasem Boonchoo; Chao Praya; Udom; and Kultana.

Hawaii: UH 232, UH 919, UH 503 Uniwai Prince, UH 509 Prince, UH 507 Uniwai Princess, UH 44 Jaque-line Thomas, UH 306 Jaqueline Hawaii, UH 800 Iniwai Mist.

Harvest Maturity

Dendrobium sprays should be harvested at least twice a week during peak production periods, and once a week during low periods. The harvesting frequency depends on production conditions, seasonality, and the hybrid. The length of time before the flowers are fully watered on arrival also should be considered. Dendrobiums are harvested when 30 to 40 percent of the flowers are open and the top flowers are in bud, although this practice varies depending on spray length and total number of flowers. Guidelines are given in Table 1.

Table 1: Spray-Length and Flower-Condition Guidelines
for Dendrobium Orchids Exported
by Thailand and Hawaii


Species/Grade

Spray Length

Number of
Flowers and Buds

Open Flowers

Thailand

Purple   - Super Long

56 - 61 cm

14

6

- Extra Long

51 - 56 cm

-

-

- Long

46 - 51 cm

11 - 13

5

- Medium

41 - 46 cm

8 - 10

4

- Small

36 - 41 cm

-

-

White       - Long

> 45 cm

13

6

- Medium

35 - 45 cm

9

5

Hawaii

- Grande

> 60 cm

-

-

- Deluxe

55 - 60 cm

-

-

- Long

50 - 55 cm

-

-

- Standard

45 - 50 cm

-

-

- Short

32 - 45 cm

-

-

- Mini

< 32 cm

-

-


Harvesting Techniques

To remove Dendrobium sprays from the plant, harvesters either break them off with a rapid downward movement or cut them off at the base with a sharp blade. The use of harvesting blades can facilitate the transmission of viruses between plants, however, and is normally slower. With the former method, the worker snaps with one hand and holds between 10 and 20 harvested sprays in the other, depending on the diameter of the spray stem and the size of the hand. The worker should not carry too many sprays to prevent damage to the stems and flowers. The operations of the harvester must be considered in developing flowerbed design and layout. The height of the flower at harvest, the depth of the beds, and the distance to the end of the beds must facilitate harvesting and minimize the risk of mechanical damage.

After they are picked, sprays are transferred to buckets containing clean water that is 10 centimeters deep. Cleanliness of the buckets and the water is important to prevent disease contamination of cut stems. Buckets should be placed at a central point for transport to the packing area.

In some cases, operations can be made more efficient by carrying out preselection activities in the field. Harvesters place several water buckets at the end of the beds, and use the buckets to sort stems by grade. This process assists the graders in the packhouse.

Buckets with flowers should be transported to the packing facility as soon as possible after harvest. The distance to the packhouse should be minimized. If trolleys or trailers are used for transport, they should have fitted inserts for buckets. The longer the delay between harvesting and packing, the shorter vase life will be. Flowers should not be exposed to direct sunlight, rain, or winds. Such exposure increases water loss, and the amount of water a flower loses in the initial stages of postharvest can greatly affect vase life.

Grading and Packing

Efficient and timely grading and packing help maintain quality and extend vase life. The packhouse should be covered and free from strong drafts to prevent moisture loss. Floors, cold rooms, tables, buckets, knives, and other equipment should be cleaned regularly with chlorine or other biocides. Good lighting in the packhouse is important to enable graders and packers to see coloration and identify problems.

The packhouse should be designed to permit a continuous flow of flowers and structured so that there is no mixing of graded sprays with non-graded. Similarly, the final packed product should be physically separate from incoming buckets from the field.

Individual sprays should be checked by the grader and, after classification, placed on the appropriate area of the grading tray or table. Sprays should not be stacked more than 15 to 20 centimeters deep because piling them higher than that can result in mechanical damage. Tables should be covered with thin foam to help avoid mechanical damage to the flowers. Flowers that do not meet the required minimum grade are rejected, and the remaining flowers are separated into length and quality categories. Graders need to check for the following:

* Number of flowers/buds;
* Uniformity of flower color (discoloration may be the result of thrips);
* Maturity‹the number of open flowers compared with the number of buds;
* Flower blemishes;
* Missing floral parts and missing flowers;
* Presence of twisted or deformed flowers;
* Stem length;
* Stem curvature (distorted flower spikes may be the result of thrips);
* Evidence of insect damage‹brarticularly fine silver sbrecks caused by thrips and flowers eaten by beetles;
* Presence of flower blight or other fungi (Botrytis, Colletotrichum), indicated by speckling or spots on the flowers;
* Presence of virus, indicated by streaking of the colors or color break; and
* Presence of insects (mealy bug, scale insects, and aphids).

Uniformity of the product is an essential factor, and if qualities are mixed, the price may be determined based on the worst-quality spray in the box. Grades depend on the final export market and on local market sales; some markets may require a specific number of flowers and buds, certain flower sizes, and particular stem lengths. The specifications vary based on the season‹that is, whether the flowers are abundant or in short supply. Examples of some length grades for Hawaii and Thailand are given in Table 1.

After the sprays have been graded, they can be packed. Grading and packing are best done as a single operation by one person, rather than as a two-step operation in which one person classifies and one packs. Combining the two steps speeds up the operation and prevents flowers from mounting up on grading tables.

Hydrating, grouping, and sleeving take place next. To keep flowers from dehydrating, packers place a small wad of moist cotton on the base of each spray, covered with a small piece of plastic film (6 x 6 centimeters) held in place with an elastic band. Alternatively, packers may use plastic vials or water-pics, which are filled with water and, in some cases, a preservative solution. Packing can be carried out in single sprays or in bunches with the stem bases aligned. The number of sprays in a bunch depends on market or buyer requirements, but 5 or 10 are standard. Bunches are normally placed in clear plastic sleeves. The design of the sleeve depends on market requirements and may be perforated.

After sleeving, the flowers are packed in fiberboard trays that are then packed in master cartons. The system of packing should afford maximum protection against mechanical damage. This involves placing the bunches in the first layer with stems against both end walls, and placing a second layer so that flowers overlay stems and stems overlay flowers. This method helps reduce mechanical damage to the flowers. There is no standard number of flowers per tray, but trays contain up to 100 medium-sized sprays and 70 extra-long sprays.

Packaging

There is no standard packaging recommended. Specific market or buyer requirements should be determined in each case. U.S. and European packs are normally denser than those for Japan. Different sizes of boxes may be used for different spray length. Cartons normally do not have ventilation holes. Examples of packaging dimensions are given in Table 2.


Table 2: Packaging for Dendrobium Orchids

Country of Origin/

Destination

Tray Dimensions:

L x H x W
(cm)

Trays per Master

Spray Length
and Number

Hawaii

102.5 x 40 x 7.5

4 - 6

-

82.5 x 37.5 x 7.5

4 - 6

-

Thailand/Europe

75 x 39 x 38

5

Single Long, 60/tray, 300/carton;

Single Short, 80/tray, 400/carton

Singapore/Japan

77 x 22 x 8

0

Long, 20 sprays

Singapore/Japan

77 x 22 x 7

0

Medium, 20 sprays

Singapore/Japan

77 x 22 x 6

0

Short, 20 sprays

Singapore/Japan

100 x 30 x 40

5

40/tray, 200/carton


Storage and Transportation

Shipping as soon as possible after harvest and avoiding storage will result in the longest vase life. The longer the product is in storage before shipment, the shorter the vase life. If storage is necessary, Dendrobium orchids should be held at 10°C to 12°C; temperatures below 8°C cause chilling injury and subsequent damage. The extent of low-temperature damage depends on the actual temperature and the time in storage.

Storage in cold rooms or areas that contain ethylene-producing fruit should be avoided. Cleanliness is important; rotting material in the packhouse or store rooms creates high levels of ethylene. The presence of ethylene drastically affects the flower quality, aborting buds, advancing senescence, and reducing vase life. Affected flowers will turn brown.

For air shipment, aircraft pallets are preferred to containers. When aircraft containers are used, orchids should not be mixed with ethylene-producing products. In all cases, direct exposure to ambient conditions, particularly sunlight and rain, should be avoided.

Potential Postharvest Losses

Dehydration:

Water loss can occur if flowers are not shipped immediately after harvest and if they are stored under ambient conditions. Importers can correct this damage by submerging the sprays in water for 10 to 15 minutes, time enough to rehydrate them.

Mechanical Damage:

Mechanical damage occurs when flowers are handled poorly or overpacked. Most of this damage is not visible when the sprays are packed, but develops during transport and storage. Most of the damage is to the flowers, including creasing and flower removal. In severe cases, the stem may be damaged or crushed.

Export Specifications

There is considerable variation in market requirements for Dendrobium orchids. Spray lengths, flower number and condition, flowers per tray, trays per box and the overall packaging vary by importing country and by importer.


Characteristics:

Flower color should be uniform according to the hybrid characteristics. All flowers should be clean and fresh with no dehydration or discoloration. Approximately 40 to 50 percent of the flowers should be open with the remainder in the bud stage.

Spray Lengths:

Sprays of different lengths are separated and packed accordingly, resulting in a range of up to six sizes from approximately 32 to 60 centimeters. Exporters should consult Table 3 for guidelines, but confirm terminology and lengths with buyers before packing.


Table 3: Spray-Length Categories

Table 3: Spray-Length Categories

Size Length (cm)
Super Long 55-60
Extra Long 50-55
Long 45-50
Standard 40-45
Short 35-40
Mini 30-35

Spray Lengths: Sprays should not be above the required maturity stage, indicated by the openness of 40 to 50 percent of the flowers. Flowers and stems should not be twisted or deformed. Specifically, they should be free from the following:


* Wounds from harvesting or handling, including punctures, scratches or bruises;
* Flower blight or other fungi; and
* Insects and insect damage.
Retail Handling and Consumer Care: For maximum vase life, importers and retailers should keep flowers at 10°C to 12°C and recut and rehydrate sprays by refilling the plastic vials with preservative solution. Consumers should also recut stems and avoid placing the flowers in areas of extreme temperature fluctuation and rapid air movement. The flowers should also be kept away from ripening fruit.

Sources of Technical Information

Goh, C.J., A.H. Halevy, R. Engel, and A.M. Kofranek. 1985. ³Ethylene evolution and sensitivity in cut orchid flowers.² Scientia Horticulturae 26 (1): 57-67.

Kunisaki, J.T. 1976. ³Dendrobium spikes with floral preservatives.² University of Hawaii Cooperative Extension Service Miscellaneous Publication No. 134.

Orchid Society of South East Asia. 1993. Orchid Growing in the Tropics. Times Editions Pte Ltd, Singapore.

Uchida, J.Y. and M, Aragaki. 1991. ³Fungal diseases of Dendrobium flowers.² Research Extension Series 133. College of Tropical Agriculture and Human Resources, University of Hawaii.

Wanitprapha, K., K.M. Yokoyama, S.T. Nakamoto, K.W. Leonhardt, and J.M. Halloran. 1991. ³Dendrobium­Economic fact sheet # 13.² Department of Agricultural and Resource Economics, University of Hawaii.

 
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